Wetsuit cut repair

How to repair a wetsuit cut

There are many ways a wetsuit can get damaged over time, so the ways of repairing a wetsuit vary. Fortunately, a wetsuit cut is a pretty straight forward repair. If you’ve bought a new wetsuit and you notice any kind of damage, contact your reseller to inquire about warranty immediately. Warranty usually only covers production mistakes on new products. So if you’ve used your wetsuit and it’s showing signs of wear and tear, you might want to consider repairing it yourself. A wetsuit cut is most often caused when fingernails or a fin cut your wetsuit by accident. These are all fairly easy repairs that you can do yourself for under €10 within 30 minutes by using neoprene glue. Always repair wetsuit cuts immediately. If you leave them too long, the cut might get worse and it will be harder or impossible to repair your wetsuit.

Repair a wetsuit cut with neoprene glue

Wetsuit repair glue, or neoprene glue, is a type of contact adhesive specifically designed to glue neoprene panels together. Neoprene glue is flexible and remains waterproof. Wetsuit glue is affordable and it’s available in most surf shops. Don’t use any other type of glue to repair a wetsuit cut. Neoprene glue is easy to use, but take your time to do it right and follow the manufacturer’s instructions.

Wetsuit repair shops

You can consider bringing your wetsuit to a specialized local repair shop if the damage to your wetsuit is worse than just a simple cut or tear. You’ll find these shops in most surf areas and often they will accept sending your wetsuit in rather than driving there.

Wetsuit cut repair

A wetsuit is likely to get some form of damage during its life. A clean cut or tear caused by a fingernail or a fin hitting the wetsuit is easy to fix, especially if the neoprene is not cut all the way through. This is different than a wetsuit seam repair. Read all about wetsuit seam repairs here. How to repair a simple wetsuit cut or tear? Get a tube of black neoprene wetsuit glue online or at your local surf shop. Open up the cut, clean it properly, and apply a layer of glue on both sides of the neoprene. Leave it to dry for about 10 minutes (unless indicated differently by the glue manufacturer) until the glue becomes tacky. Then, firmly press the cut together to create a butt joint. Leave the glue to cure overnight.

Wetsuit patch repair preparation

It might be better to go for a patch repair if the tear is bigger than 2cm long or if it’s not a clean cut. This will only work if the cut is at least 2cm away from any seam. It requires a bit more skill and the right materials, so if you don’t feel confident doing this repair yourself, contact a local wetsuit repair shop. Start by drawing an oval or circle at least 2cm away from the edge of the cut. Cut out this oval shape with a pair of sharp scissors to prepare a patch panel. This is a piece of neoprene with a similar thickness as the damaged panel. You can cut this out of an old wetsuit, or buy a panel at your local repair shop.

Patch repair application

Place the patch panel underneath the oval hole you just cut, and trace the oval onto the patch panel. Cut out the oval shape and place it inside the oval you cut out on the wetsuit. Make sure it fits exactly. Apply a layer of glue on the edge of the patch panel and on the hole of the wetsuit. Don’t put them together just yet. Leave it to dry for about 10 minutes (unless indicated differently by the glue manufacturer) until glue becomes tacky. Then, firmly press the edge of the oval together to create an even seam. Make sure you fully push the edges together without any holes between the patch panel and the repaired panel. Leave the repair to cure overnight. You can add neoprene tape or a reinforcement iron-on patch on the inside for extra strength.

SRFACE wetsuit with reinforcement patches on zip end

Iron-on neoprene reinforcement patches

When a wetsuit cut or tear cuts all the way through the neoprene and lining, it’s advisable to add an iron-on reinforcement patch on the inside of the wetsuit repair to make this area stronger. These patches or reinforcement tape, also called Melco tape, can be bought at your local wetsuit repair shop. The patches have a hot melt glue layer attached to the back of them. They can be ironed on with a normal iron, but always make sure you use wax paper or baking paper in between the iron and the wetsuit. A different way of reinforcing the inside of a tear, or wetsuit seam repair, is to glue on a thin strip of thin neoprene, called neoprene tape. This can be glued on with normal wetsuit glue but is not a clean looking as hot melt tape.

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